Modelling for Manufacture
ALPHACAM | Designer is the ideal CAD solution for CAM. From electrode design to model repair to reverse engineering, ALPHACAM | Designer is the ultimate manufacturing CAD solution for taking complex models to manufacture.
Features at a glance:
Ease of Use
Small gaps between surfaces on imported models can be automatically healed preventing the time consuming process of rebuilding very small surface patches. Where surfaces are corrupt or missing ALPHACAM | Designer will automatically create the edge curve geometry making it easy to rebuild new faces using the comprehensive surfacing suite. Automation makes the time consuming process of model cleanup much faster and simpler. Closing a surface model to produce a solid body eliminates construction problems later in the design process and immediately brings the benefits of solid modelling to the user. The ability to seamlessly switch between solid and surface technology provides unlimited freedom, ensuring the user can work with difficult CAD data.
Many times the incoming CAD data includes geometric features that are either unnecessary for CAM, or will not be created by the machining process itself. Post-machining processes such as laser engraving, electrode marking and other techniques are often represented on the model. While this was important for the CAD design and will ultimately reside in the final component, such markings often impede the job of the CAM programmer. With ALPHACAM | Designer, removing these markings and even saving them for later operations is just a mouse click away.
Along with suppressing certain features of the model not used for machining, the user may wish to simplify the geometry during various stages of the machining process. Removing portions of the model, such as intersecting features, makes the machining process faster and provides better results. The ability to modify the model without being held to the constraints of a previous construction method or feature tree is incredibly powerful.
Creating model variations for each stage of the machining process becomes simple and your machining results become both fast and of higher quality.
ALPHACAM | Designer sketch capabilities allow for the creation of two dimensional shapes using free form-input. While the user can rely upon the traditional methods of coordinate based input, free-form sketching intelligently interacts with surrounding geometry. This ability to intuitively create implied constraints with other geometry expedites the sketch creation process while maintaining the maximum flexibility for future changes.
Geometry for Machining
ALPHACAM | Designer provides a host of geometry creation techniques that are critical to the machinist for model preparation. Hole capping is a great example of the simple and easy to use features of ALPHACAM | Designer that help to ensure that surface machining provides the best possible results. This feature can be used to cap anything from a simple drilled hole to a complex open cavity with just a few clicks of the mouse. An extensive range of curve creation routines vastly improves boundary creation and simple but powerful surface creation techniques provide the machinist with more power than ever before.
Working with 2D Data
ALPHACAM | Designer supports the import of DXF and DWG files allowing the user to transform existing 2D data into a 3D model by simply reusing the imported profiles from the original data. Imported data automatically creates sketch profile regions making the transformation from 2D to 3D easier than ever.
Extensive Range of CAD Interfaces
ALPHACAM | Designer imports data from a wide variety of exchange formats including Parasolid, IGES, STEP, ACIS, DXF, DWG, STL and VDA files as well as native data from the following CAD systems:
- Catia V4 & V5
- Pro/ENGINEER & PTC Creo
- Autodesk Inventor
- Siemens NX
- Solid Edge
The extensive range of translators ensures that users can work with data from almost any supplier. Very large files can be handled with ease and companies working with complex designs will benefit from the simplicity with which their customer’s CAD data can be manipulated.